It seems we've been on the wrong track with the Illinois Salvatare Patellaro. FindAGrave and the Social Security Death Index gives your ancestor's birth date as 10 Aug 1902 and his death date as 16 Sep 1980.
"United States Social Security Death Index," database, FamilySearch(https://familysearch.org/ark:/61903/1:1:J1LM-5Z8 : 19 May 2014), Sam Desmond, Sep 1980; citing U.S. Social Security Administration, Death Master File, database (Alexandria, Virginia: National Technical Information Service, ongoing).
Find A Grave, database and images (https://www.findagrave.com : accessed 29 April 2019), memorial page for Sam Desmond (10 Aug 1902–16 Sep 1980), Find A Grave Memorial no. 67274137, citing Greenlawn Memorial Park, Groves, Jefferson County, Texas, USA ; Maintained by Kerry Girolamo (contributor 46483229) .
"Texas Death Index, 1964-1998," database, FamilySearch(https://familysearch.org/ark:/61903/1:1:JV8P-B61 : 5 December 2014), Sam Desmond, Jefferson, Texas, United States; citing Department of State Health Services, Austin.
We have Joe living in Beaumont, TX in 1930 with wife Della, and Sam, divorced, living in Port Arthur in 1940. This census gives his birth place as Louisiana but I believe that is a mistake.
"United States Census, 1930," database with images, FamilySearch(https://familysearch.org/ark:/61903/1:1:C9VS-DMM : accessed 29 April 2019), Joe Desmond, Beaumont, Jefferson, Texas, United States; citing enumeration district (ED) ED 36, sheet 10B, line 65, family 197, NARA microfilm publication T626 (Washington D.C.: National Archives and Records Administration, 2002), roll 2362; FHL microfilm 2,342,096.
"United States Census, 1940," database with images, FamilySearch(https://familysearch.org/ark:/61903/1:1:KW27-J37 : 14 March 2018), Sam Desmond in household of Frank Columbo, Area B, Port Arthur, Justice Precinct 2, Jefferson, Texas, United States; citing enumeration district (ED) 123-78, sheet 1A, line 29, family 8, Sixteenth Census of the United States, 1940, NARA digital publication T627. Records of the Bureau of the Census, 1790 - 2007, RG 29. Washington, D.C.: National Archives and Records Administration, 2012, roll 4078.
Interestingly, there is a Sammie Patel living in Leesville, Louisiana in 1910, born 1903 in Italy, with parents Ben and Vivia Patel, both also born in Italy. From the other census records, it seems clear that Salvatore / Sam / Joe had a connection with Louisiana. Is this his family with the surname mistaken?
"United States Census, 1910," database with images, FamilySearch(https://familysearch.org/ark:/61903/1:1:MPB6-2QC : accessed 29 April 2019), Sammie Patel in household of Ben Patel, Leesville Ward 1, Vernon, Louisiana, United States; citing enumeration district (ED) ED 144, sheet 2B, family 34, NARA microfilm publication T624 (Washington D.C.: National Archives and Records Administration, 1982), roll 533; FHL microfilm 1,374,546.
I wonder if this 1900 family are his parents as well. Maybe "Ben" and "Vivia" on the 1910 census was based on a poor interpretation of Benvita. (This now seems unlikely given the newly found 1904 immigration records)
"United States Census, 1900," database with images, FamilySearch(https://familysearch.org/ark:/61903/1:1:MSRH-P3C : accessed 29 April 2019), Benvita Potheolio in household of Carlos Potheolio, Police Jury Ward 4, Precinct 7, St. Mary, Louisiana, United States; citing enumeration district (ED) 83, sheet 28B, family 626, NARA microfilm publication T623 (Washington, D.C.: National Archives and Records Administration, 1972.); FHL microfilm 1,240,582.